Freon FR5 Series Thermoplastic hose

ZEC: flexibility for choice

PRESSURE FROM 45 TO 120 BAR
EXCELLENT FLEXIBLE ALTERNATIVE TO COPPER PIPES
SUITABLE FOR HIGH AND LOW PRESSURE REFRIGERANTS CIRCUITS
SUITABLE ALSO FOR THE CONDUCTION OF CO2 COOLANT
AVAILABLE IN EN 1736 CLASS 1 AND CLASS 2 VERSION

DATA SHEET

TECHNICAL FEATURES

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General Industry Low pressure

Refrigerant gas

TECHNICAL FEATURES

Metric
Imperial


Code	inch	mm	DN	mm	bar	mm	g/m	Ferrule Code
FR540100	5/16"	8.1	8	14.2	60	89	120	BP516R7V
FR5M40100	5/16"	8.1	8	14.9	120	89	150	BP516R7V
FR5M40124C1 *	5/16"	8.1	8	14.9	120	89	150	BP516R7V
FR550100	3/8"	9.7	10	15.6	60	100	134	BP38R7V
FR5M50124C1 *	3/8"	9.8	10	16.5	120	100	160	BP38R7V
FR560100	1/2"	12.9	12	19.3	60	125	180	BP12R7V
FR570100	5/8"	16.0	16	22.3	45	165	209	BP58R7V
FR580100	3/4"	19.2	19	25.3	45	250	257	BP34R7V
FR590100	1"	25.4	25	32.6	45	300	341	BP1R7V


Code	inch	-dash	mm	inch	psi	inch	lbs/ft	Ferrule Code
FR540100	5/16"	-5	8.1	0.559	870	3.50	0.081	BP516R7V
FR5M40100	5/16"	-5	8.1	0.587	1740	3.50	0.101	BP516R7V
FR5M40124C1 *	5/16"	-5	8.1	0.587	1740	3.30	0.101	BP516R7V
FR550100	3/8"	-6	9.7	0.614	870	3.94	0.090	BP38R7V
FR5M50124C1 *	3/8"	-6	9.8	0.650	1740	3.94	0.108	BP38R7V
FR560100	1/2"	-8	12.9	0.760	870	4.92	0.121	BP12R7V
FR570100	5/8"	-10	16.0	0.878	650	6.50	0.140	BP58R7V
FR580100	3/4"	-12	19.2	0.996	650	9.84	0.173	BP34R7V
FR590100	1"	-16	25.4	1.283	650	11.81	0.229	BP1R7V

* Class 1 version

TECHNICAL FEATURES

ZEC's Freon FR5 thermoplastic hose are an innovative alternative to traditional copper hoses for applications in fixed and automotive* industry refrigeration systems. Flexibility, light weight, vibration damping and ease of installation are the main features of these thermoplastic hoses.
* Service stations for refrigerant gas recharging and A/C systems maintenance.

Technical-constructive features:
The inner core is made of elastomeric polyamide. The reinforcement braid made of high tenacity polyester yarn (PET) and the pinpricked antiabrasion polyurethane (PU) cover give the hose high resistance both to pressure and to surface abrasion.

Applications:
The FR5 series hoses have been developped for the passage of a wide range of refrigerants (HFC, HFO and naturals) and are compatible with the major lubricants used in refrigeration industry (PAG, POE, AB, PVE).

Working temperature:
from -45°C to +130°C* / from -49°F to +266°F*
* peak temperature, max. constant working temperature 100°C/212°F

Working pressure: Safety ratio 1:5

Vacuum rating:
0.93 bar; 700 mm Hg

Specifications:
UNI EN 1736 Standard
"REACH" Regulation (EC no. 1907/2006)
"RoHS 2" European Directive no. 2011/65/EU.

OPTIONAL

Pin-pricking
Color
Cover
Multi-tube
Packing
Long Lenth

For any further information about the optional items, please contact the sales office ( - )

NORMATIVE

EN 1736

FITTINGS

Refrigeration »

Refrigeration

Fittings and ferrules for specific hoses for the refrigeration sector, also for capillary hoses, with or without restrictor, straight or T fittings.

Discover our full range

Swaged ferrule for tubes of the fr5 series »

Ferrule Code	Hose	Ferrule Dimensions
Ferrule Code	Hose	d	D	L
BP112FR5A	1/12"	6.2	8.0	11.5
BP532FR5AL	5/32"	8.6	11.2	18.0
BP316R7	3/16"	10.7	15.0	26.0
BP14R7	1/4"	12.4	17.0	29.0
BP516R7V	5/16"	15.4	20.0	30.0
BP38R7V	3/8"	17.0	22.0	32.0
BP12R7V	1/2"	21.5	27.0	34.0
BP58R7V	5/8"	24.2	29.0	37.0
BP34R7V	3/4"	27.1	33.0	40.8
BP1R7V	1"	35.6	42.0	50.0

ACCESSORIES

Tube cutter »

Tube cutter
Crimping tools »

Crimping tools
Tool for manual pin-pricking »

Tool for manual pin-pricking
PTFE THREAD SEALING TAPE »

PTFE THREAD SEALING TAPE

Manual and pneumatic presses »

TECHNICAL DATA	Code PMZ47	Code PPZ47
Crimping force	100 TON (110 US TONS)	100 TON (110 US TONS)
Capacity	1"	1"
Ø Maximum Crimping	46 mm * (1.811")	46 mm * (1.811")
Die Opening	Ø + 20 mm (Ø + 0.788")	Ø + 20 mm (Ø + 0.788")
90° Fittings	3/8"	3/8"
DIMENSIONS LxWxH	390x510x300 mm (15.3"x20.7"x11.8")	380x430x400 mm (14.9"x16.9"x15.7")
Weight	32 kg (71 Lbs)	38 kg (84 Lbs)
Required effort on the lever	30 kg (66 Lbs)	---
Pneumatic Input	---	Max. 7 bar (100 psi)
Cylinder	Single Acting	Singel acting

INCLUDED ACCESSORIES
Die holder drawer
2.5 LT OIL (for pneumatic press)

DIES	PMZ47 - PPZ47
Part nr. MPRESS..	APPZ4710	APPZ4712	APPZ4714	APPZ4716	APPZ4719	APPZ4722	APPZ4725	APPZ4729	APPZ4739
Die Set Diameter	10	12	14	16	19	22	25	19	39*
Die Length	55	55	55	55	55	55	65	65	64

* Die Holder

OPTIONAL
Special DIES (diameter 6) Available on reqeust for DN2 hoses	Tool dor die change
Part. n: MPRESSAPPZ476	Part. n: MPZ47UCM

Service Plug »

Protective plastic plug for 1/4’’ SAE fittings »

Protective plastic plug for 1/4’’ SAE fittings
Conic copper washer for DN6 hose »

Conic copper washer for DN6 hose

Protection spirals »

GT Textile Protection Sheaths »

Article code	Width (mm)	Ø (mm)	Weight (g/m)
GT35	35	20	27
GT40	40	22	32
GT45	45	25	34
GT50	50	28	38
GT55	55	32	42
GT60	60	35	45
GT65	65	38	48
GT80	80	45	60
GT90	90	50	65
GT120	120	70	96
GT150	150	90	112

Silicone Glass Fiber Protection Sheaths »

Article code	Ø Inside (mm)	Silicone thickness (Min.) (mm)	Rolls Length (m)
GFVS12	12	1	15
GFVS15	15	1	15
GFVS20	20	1	15
GFVS25	25	1	15
GFVS30	30	1	15
GFVS38	38	1	15
GFVS40	40	1	15
GFVS45	45	1	15
GFVS50	50	1	15
GFVS60	60	1	15
GFVS65	65	1	15

Normal and thickened PVC Protection Sheaths »

Article code		Ø Inside (mm)	Thickness (mm)	Weight (g/m)	Reels (m)
normal	thickness	Ø Inside (mm)	Thickness (mm)	Weight (g/m)	Reels (m)
GPVC10	- - -	10	0,5	26	150
GPVC16	- - -	16	0,5	39	100
GPVC18	- - -	18	0,5	52	100
GPVC20	- - -	20	0,6	58	100
- - -	GPVCS20	20	1,5	122,5	100
GPVC22	- - -	22	0,6	63	100
- - -	GPVCS23	23	1,5	140	100
GPVC25	- - -	25	0,6	72	100
- - -	GPVCS25	25	1,5	151	100
- - -	GPVCS27	27	1,5	164	100
GPVC28	- - -	28	0,6	82	100
GPVC30	- - -	30	0,6	87	100
- - -	GPVCS30	30	1,5	180	100
- - -	GPVCS32	32	1,5	191	50
GPVC33	- - -	33	0,7	104	50
- - -	GPVCS33	33	1,5	197	50
GPVC38	- - -	38	0,7	135	50
- - -	GPVCS38	38	1,5	225	50
GPVC40	- - -	40	0,7	141	50
- - -	GPVCS40	40	1,5	241	50
GPVC45	- - -	45	0,7	144	50
- - -	GPVCS48	48	1,5	282	50
GPVC50	- - -	50	0,7	167	50
GPVC55	- - -	55	0,7	184	50

Accessory for mounting Protection spirals »

Accessory for mounting Protection spirals

HBR - Hose Bend Restrictors »

Plastic Coils »

Code	Outside Ø X Inside Ø X hole Width	Ø Coiler	Tare	Matassatore
Code	Outside Ø X Inside Ø X hole Width	Ø Coiler	Tare	Matassatore	IBP600310	600x310x295 mm	80 mm	6,5 kg	Tipo 1

Coil Capacity
Ø Tube	Real Capacity m
Ø Tube	Real Capacity m	3	6000
4	3000
5	2000
6	1500
7	1000
8	850
9	600
10	500

Plastic Coils with cardboard drum »

Code	Outside Ø x Inside Ø x hole Width Ø	Ø Coiler	Tare	Matassatore
Code	Outside Ø x Inside Ø x hole Width Ø	Ø Coiler	Tare	Matassatore	IBP270120200	275x125x200 mm	32 mm	0,5 kg	Type 1 no. 12 with adapter

Coil Capacity
Ø Tube	Real Capacity m
Ø Tube	Real Capacity m	2	2000
2.5	1250
3	900
4	500
5	300
6	200
7	150
8	100
FR5	Real Capacity m
FR5	Real Capacity m	Test - DN2	max 200
5/32" - DN4	max 100

Wooden Coils »

Code	OUTSIDE Ø X INSIDE Ø X WIDTH
Code	OUTSIDE Ø X INSIDE Ø X WIDTH	IBL500160200	500x160x200
IBL500160300	500x160x300
IBL700400470	700x400x470
IBL800400470	800x400x470
IBLDIN900	900x450x470
IBLDIN1000	1000x500x580
IBLDIN1200	1200x600x600
IBLDIN1400	1400x710x750
IBLDIN1600	1600x710x900

Cardboard Coils »

Code	OUTSIDE Ø X INSIDE Ø X WIDTH
Code	OUTSIDE Ø X INSIDE Ø X WIDTH	IBC470250300	470x250x300
IBC550400400	550x400x400
IBC550400500	550x400x500
IBC800400400	800x400x400
IBC900550190	900x550x190
IBC1060600320	1060x600x320
IBC1060600500	1060x600x500

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Chemical Resistance
Acid, Diluite	Good
Acid, Concentrated	Poor to Fail
Acid, Organic (diluite)	Good
Acid, Organic (concentrated)	Poor
Acid, Inorganic	Fair to Good
Alcohol’s	Fair to Good
Aldehydes	Poor to fail
Alkalies, Diluite	Good
Alkalies, Concentrated	Poor to Good
Amines	Poor
Animal & Vegetable Oils	Good to Excellent
Brake Fluids, Non-Petroleum Based	Poor
Diester Oils	Fair to
Esters, Alkyl Phosphate	Poor
Esters, Aryl Phosphate	Poor to Fair
Ethers	Poor
Fuel, Aliphatic Hydrocarbon	Good to Excellent
Fuel, Aromatic Hydrocarbon	Fair to Good
Fuel, Extended (Oxygenated)	Fair to Good
Halogenated Solvents	Poor
Hydrocarbon, Halogenated	Poor to Fair
Ketones	Poor
Lacquer Solvents	Fair
LP Gases & Fuel Oils	Excellent
Minelal Oils	Excellent
Oil Resistant	Good to Excellent
Petroleum Aromatic	Good
Petroleum Non-Aromatic	Excellent
Refrigerant Ammonia	Good
Silicone Oil	Good
Solvent Resistant	Good to Excellent

Thermal Properties
Low Temperature Range	- 55°C to - 15°C
Minimun for Continuous Use (static)	- 40°C
Brittle Point	- 55°C to - 15°C
High Temperature Range	+ 100°C to + 125°C
Maximum for Continuous Use (static)	+ 125°C

Environmental Performance
Colorability	Excellent
Flame Resistance	Poor
Gas Permeability	Fair to Excellent
Odor	Good
Ozone Resistance	Fair to Good
Oxidation Resistance	Good
Radioation Resistance	Fair to Good
Steam Resistance	Fair to Good
Sunlight Resistance	Poor to Good
Taste Retention	Fair to Good
Weather Resistance	Fair to Good
Water Resistance	Good to Excellent

Code	A mm	B mm	C mm	D mm
HBR20	15.6	17.8	134	15.9
HBR40	17.0	19.2	146	17.2
HBR60	19.0	21.6	163	19.3
HBR80	20.7	23.5	177	21.0
HBR100	22.1	25.3	197	22.5

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Thermoplastic Hoses - thermoplastikschläuche - tuyaux à pression - tubos termoplásticos

Article Code	Internal Diameter (mm)	Outside Diameter (mm)	Wall Thickness (mm)	Strip Width (mm)	Weight (g/m)	Hose Diameter Range (mm)	Length (m)
GS128	9.5	12	1.7	10	46	10÷17	50
GS1612	12.5	16	1.8	12	76	13÷22	50
GS2016	16	20	1.8	14.5	86	16÷27	50
GS2520	21	25	2	21	112	21÷35	50
GS3227	27	32	2	24	177	27÷44	50
GS4036	34	40	2.5	30	217	34÷55	50
GS5044	44	50	3	35	278	44÷70	50
GS6356	55	63	3.5	40	588	55÷87	20
GS7567	66	75	3.4	40	813	67÷103	20
GS9080	79	90	5	45	1033	80÷122	20
GS110100	99	110	5.5	55	1200	100÷152	12
GS125114	114	125	5.6	55	1638	115÷174	12
GS140129	129	140	5.6	55	1807	130÷196	8
GS160148	148	160	6	60	2031	150÷224	6