OL5FL FLEX-FLOW SERIES THERMOPLASTIC HOSES

ZEC: flexibility for choice

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OL5FL FLEX-FLOW SERIES THERMOPLASTIC HOSES

HIGH FLEXIBILITY AND KINKING RESISTANCE
IDEAL SOLUTION UP TO 25 BAR - RETURN LINES, FLUSHING, AIR
ZEC PUSH-IN FITTING COMPATIBILITY
VERSIONS: MULTI-PURPOSE / NON-CONDUCTIVE / SELF-EXTINGUISHING
AVAILABLE IN SINGLE, TWIN AND MULTI-LINE HOSE
WATERPROOF COVER, MSHA APPROVED

SCHEDA TECNICA

CARATTERISTICHE TECNICHE

Pneumatics Low pressure

Air Hydraulic oil Water-based fluids

TECHNICAL FEATURES

Metric
Imperial


Code	inch	mm	DN	mm	bar	bar	mm	g/m	Ferrule Code
OL53#00*FLPU	1/4"	6.4	6	11.2	25	100	30	75	BP14PTFEI2T
OL55#00*FLPU	3/8"	9.5	10	15.0	25	100	50	119	BP38PTFEIC
OL56#00*FLPU	1/2"	12.7	12	19.1	20	80	70	181	BP12PTFEIC
OL558#00*FLPU	5/8"	16.0	16	23.0	20	80	75	238	BP58PTFEIC
OL58#00*FLPU	3/4"	19.0	20	26.0	20	80	110	283	BP34PTFEIC


Code	inch	-dash	mm	inch	psi	psi	inch	lbs/ft	Ferrule Code
OL53#00*FLPU	1/4"	-4	6.4	0.441	363	1450	1.181	0.050	BP14PTFEI2T
OL55#00*FLPU	3/8"	-6	9.5	0.590	363	1450	1.968	0.080	BP38PTFEIC
OL56#00*FLPU	1/2"	-8	12.7	0.752	290	1160	2.756	0.122	BP12PTFEIC
OL558#00*FLPU	5/8"	-10	16.0	0.905	290	1160	2.953	0.160	BP58PTFEIC
OL58#00*FLPU	3/4"	-12	19.0	1.024	290	1160	4.331	0.190	BP34PTFEIC

AVAILABLE VERSIONS	black (*=0)	Orange (*=1)	Blue (*=2)	Red (*=5)	Green (*=9)	Yellow (*=4)
Multi-purpose #=7		-
Non-Conductive #=7	-		-	-	-	-
Self-Extinguishing #=8		-	-	-	-	-

TECHNICAL FEATURES

Technical-constructive features:
Inner core in polyurethane, reinforcement with one high tensile fiber braid, outside cover in abrasion resistant polyurethane, UVstabilized, resistant to ozone, microorganisms and hydrolysis, suitable for outdoor applications in wet and saline environments. Permanently welded with the inner layer.

Applications:
The OL5FL Flex-Flow series hoses are ideal for pneumatic applications and hydraulic return lines, where flexibility and reduced bending radius are required. Compressed air circuits, hydraulics and lubricating oil conductions, cooling.
These hoses are available in standard “Multi-Purpose” version, in orange “Non-Conductive” version (with less than 50 μA leakage under 250000 V/m acc. to SAE J517), and also in “Self-Extinguishing” version (grade V0 acc. to UL94).

Working temperature:
-30°C to +80°C
In case of water or water-based fluids max. working temperature is + 70°C

Working pressure:
Safety factor 1:4

Colors and options:
Available colors: black, orange, blue, red, green, yellow, and others on request.
Available in single, twin and multi-line hose on request.

Fittings:
Available in 2-pieces standard fittings with crimping ferrules, or in “ferrule-less” push-in fittings version (except the 1/4").

OPTIONAL

Pin-pricking
Color
Cover
Multi-tube
Packing
Long Length

For any further information about the optional items, please contact the sales office (sales@zecspa.com)

NORMATIVE

MSHA

ACCESSORIES

Tube clamps »

Hose cutter »

Hose cutter

Protection spirals »

GT Textile Protection Sheaths »

Article code	Width (mm)	Ø (mm)	Weight (g/m)	Lenght (mt)
GT35*	35	20	27	100
GT40*	40	22	32	100
GT45*	45	25	34	100
GT50*	50	28	38	100
GT55*	55	32	42	100
GT60*	60	35	45	100
GT65*	65	38	48	100
GT80*	80	45	60	100
GT90*	90	50	65	100
GT120*	120	70	96	100
GT150*	150	90	112	100

Ferrule Code	Dimensions (mm)
Ferrule Code	d	D	L
BPL1922	19	22	25
BPL2225	22	25	30
BPL2528	25	28	30
BPL2730	27	30	33
BPL2932	29	32	34
BPL3235	32	35	36
BPL3538	35	38	36
BPL3740	37	40	38
BPL3942	39	42	40
BPL4245	42	45	42
BPL4650	46	50	45
BPL5155	51	55	48
BPL5660	56	60	50
BPL6670	66	70	54
BPL7783	77	83	64

Technical Features:

ZEC GT Textile Sleeves are particularly suitable for hydraulic and pneumatic applications, containing single and multiple tubings/hoses.
These sheaths show an excellent mechanical resistance and they are compatible with many oils and organic products.
GT Textile Sleeves are made in high tensile textile fiber and they guarantee a high resistance to abrasion. As proven by tests made in lab (see Fig. 1), sleeve passes 5000 test cycles in accordance with the UNI ISO 6945 standard.

Temperature range:

From -40°C to +100°C (From -40°F to +212°F)
The GT Textile Sleeves show an excellent resistance to heat
(Softening Point at 150°C) as well as a low thermal conductivity

Fig. 1 – Abrasion Test in accordance with UNI ISO 6945 Standard.

Technical Features:

Safety standard ISO 3457:2003GT Textile Sleeves ensure an excellent shielding to oil squirts and this has been proven by a lab tests (Pin Hole Test) performed by carrying a hose up to the burst according to SAE100 J343 standard and by comparing the sleeve condition before the burst (Fig. 2a) and after the burst (Fig. 2b).
GT Textile Sleeves work as a protective and containing shield towards the surrounding environment, without highlighting any structural fail. Therefore they grant a good protection in case of accidental tube/hose rupture, in accordance with ISO 3457 safety standard
Tensile braking test ASTM D885
A further proof on the resistance level of the GT Textile Sleeve is the tensile braking test performed on the sleeve, resulted in accordance with ASTM D885 standard.
UV stabilization
GT Textile Sleeves are UV stabilized and they provide an excellent
resistance to UVA ageing. The product is therefore suitable for outdoor applications in presence of sunlight and weathering.
After testing for 720 hours to UVA rays at 50°C, sleeves haven’t showed any evidence of deterioration or ageing.

Fig. 2 - a) Before the burst

Fig. 2 - (b) After the burst

Applications:

GT Textile Sleeves have obtained the approval from the Mine Safety and Health Administration by the U.S. Department of Labor with marking "MSHA IC332-08".

Normal and thickened PVC Protection Sheaths »

Article code		Ø Inside (mm)	Thickness (mm)	Weight (g/m)	Reels (m)
normal	thickness	Ø Inside (mm)	Thickness (mm)	Weight (g/m)	Reels (m)
GPVC10	- - -	10	0,5	26	125
GPVC16	- - -	16	0,5	39	100
GPVC18	- - -	18	0,5	52	100
GPVC20	- - -	20	0,6	58	100
- - -	GPVCS20	20	1,5	122,5	100
GPVC22	- - -	22	0,6	63	100
- - -	GPVCS23	23	1,5	140	100
GPVC25	- - -	25	0,6	72	100
- - -	GPVCS25	25	1,5	151	100
- - -	GPVCS27	27	1,5	164	100
GPVC28	- - -	28	0,6	82	100
GPVC30	- - -	30	0,6	87	100
- - -	GPVCS30	30	1,5	180	100
- - -	GPVCS32	32	1,5	191	50
GPVC33	- - -	33	0,7	104	50
- - -	GPVCS33	33	1,5	197	50
GPVC38	- - -	38	0,7	135	50
- - -	GPVCS38	38	1,5	225	50
GPVC40	- - -	40	0,7	141	50
- - -	GPVCS40	40	1,5	241	50
GPVC45	- - -	45	0,7	144	50
- - -	GPVCS48	48	1,5	282	50
GPVC50	- - -	50	0,7	167	50
GPVC55	- - -	55	0,7	184	50

Article Code	Internal Diameter (mm)	Outside Diameter (mm)	Wall Thickness (mm)	Strip Width (mm)	Weight (g/m)	Hose Diameter Range (mm)	Length (m)
GS0907	7	9	1.0	6.5	22	8÷10	150
GS128	9.5	12	1.7	10	46	10÷17	50
GS1612	12.5	16	1.8	12	76	13÷22	50
GS2016	16	20	1.8	14.5	86	16÷27	50
GS2520	21	25	2	21	112	21÷35	50
GS3227	27	32	2	24	177	27÷44	50
GS4036	34	40	2.5	30	217	34÷55	50
GS5044	44	50	3	35	278	44÷70	50
GS6356	55	63	3.5	40	588	55÷87	20
GS7567	66	75	3.4	40	813	67÷103	20
GS9080	79	90	5	45	1033	80÷122	20
GS110100	99	110	5.5	55	1200	100÷152	12
GS125114	114	125	5.6	55	1638	115÷174	12
GS140129	129	140	5.6	55	1807	130÷196	8
GS160148	148	160	6	60	2031	150÷224	6

Article code	Ø Tube (mm)	A (mm)	B (mm)	C (mm)	D (mm)	Ø (mm)	Positions No.
SFT4	4	9	114	12	8	3	10
SFT6	6	10	114	12	10	5	10
SFT8	8	12	143	15	12	7	10
SFT10	10	15	172	18	14	9	10
SFT12	12	19	162	21	17	11	8
SFT14	14	21	86	23	19	13	4

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